Perancangan Blanking Compound Dies pada Mesin Press Sinao Kapasitas 250 kN untuk Proses Pembuatan Ring M20
DOI:
https://doi.org/10.18196/jqt.v3i1.12615Keywords:
Ring M 20, Blanking Compound Dies, Blanking and Piercing, Solidwork 2017Abstract
In this design, the product we want to make is a die for the M 20 ring because the die we designed is helpful for student learning (practicum) at the Mechanical Technology Laboratory. The ring manufacturing process is carried out using one blanking compound dies. The blanking and piercing processes are carried out in one operation, thus saving time and money. This dies planning includes the process of designing dimensions and other supporting tools using the SolidWorks 2017 application. This design aims to produce blanking compound dies designs on press machines for the M20 ring manufacturing process with little or no defects and estimate the cost of making blanking compound dies. The method of analysis using Solidworks 2017 software includes displacement, von misses stress, safety factor. The results obtained from the 2017 SolidWorks analysis are to estimate the wear life of the punch and die to anticipate product failures. The material used in this ring is SAPH440 as defined in JIS 3113, starting from 2 mm to 14 mm. At the same time, the one we use for the M20 ring has a thickness of 2 mm. Based on the dies design calculations and data analysis that has been carried out, it is concluded that the use of blanking compound dies can reduce product defects due to dimensional accuracy in the dies and accelerate the production process of ring making.
References
Hariyanto, S. D., Papasi, R. G., Munthohani, G. R., Lanekri, I. T., Sastika, I. P., No, J. K., & Klitren, G. (2020). Perancangan dan Fabrikasi Mesin Pengolah Ubi Kayu untuk Produksi Makanan Ringan Lanting Kapasitas 40 kg/jam. Quantum Teknika: Jurnal Teknik Mesin Terapan, 2(1), 38-46.
Lavrinenko, V. Y., Polyakov, A. O., & Mirvelyan, T. A. 2019. Development of the stamp design for ring-shaped parts manufacturing by compression method. Materials Today: Proceedings, 19, 2106-2108.
Sularso & Suga, K. 2004. Dasar perencanaan dan pemilihan elemen mesin. Jakarta: Pradya Paramita.
Wilson, F. W., & Harvey, P. D. (Eds.). 1965. Plastics Tooling and Manufacturing Handbook: A Reference Book on the Use of Plastics as Engineering Materials for Tool and Workpiece Fabrication. Prentice-Hall.
Yagita, R., Abe, Y., Munesada, Y., & Mori, K. I. (2020). Deformation behaviour in shearing of ultra-high strength steel sheets under insufficient blankholding force. Procedia Manufacturing, 50, 26-31.
Yudha, V., & Nugroho, N. 2020. Rancang Bangun Mesin Perajang Singkong dengan Pendorong Pegas. Quantum Teknika: Jurnal Teknik Mesin Terapan, 2(1), 20-26.
Zhao, L. H., Cai, H. C., Weng, S., & Zheng, S. L. 2019. Effect of pre-strain on the fatigue behavior of SAPH440 steel. Materials Express, 9(9),1001- 1008.
Downloads
Published
How to Cite
Issue
Section
License
Copyright
The Authors submitting a manuscript do so on the understanding that if accepted for publication, the copyright of the article shall be assigned to Quantum Teknika : Jurnal Teknik Mesin Terapan as the publisher of the journal. Copyright encompasses rights to reproduce and deliver the article in all forms and media, including reprints, photographs, microfilms, and any other similar reproductions, as well as translations.
Authors should sign Copyright Transfer Agreement when they have approved the final proofs sent by Quantum Teknika : Jurnal Teknik Mesin Terapan prior to the publication. Quantum Teknika : Jurnal Teknik Mesin Terapan strive to ensure that no errors occur in the articles that have been published, both data errors and statements in the article.
Quantum Teknika : Jurnal Teknik Mesin Terapan keep the rights to articles that have been published. Authors are permitted to disseminate published articles by sharing the link to Quantum Teknika : Jurnal Teknik Mesin Terapan website. Authors are allowed to use their works for any purposes deemed necessary without written permission from Quantum Teknika : Jurnal Teknik Mesin Terapan with an acknowledgment of initial publication in this journal.
License
All articles published in Quantum Teknika : Jurnal Teknik Mesin Terapan are licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC-BY-NC). You are free to :
1. Share – copy and redistribute the material in any medium or format.
2. Adapt – remix, transform, and build upon the material.
The licensor cannot revoke these freedoms as long as you follow the license terms, which include the following:
1. Attribution - you must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
2. NonCommercial - You may not use the material for commercial purposes.
3. No additional restrictions - You may not apply legal terms or technological measures that legally restrict others from doing anything the license permits.